Benha University

محمود عزت محمود حسن ابو سليم

مدرس مساعد

كلية الهندسة بشبرا الهندسة الكهربائية

Epoxy Reinforced with Mesoporous Hydrotalcite for High–Voltage Insulation Application

RSC Advances • 2026
العودة
معلومات البحث
المؤلفون Mahmoud Ezzat, Abdelrahman Said, Musa A. Said, Hany M. Abd El-Lateef, Mousa. A. Abd-Allah, S. M. A. El-Gamal, and M. Ramadan
الكلمات المفتاحية Layered double hydroxide (LDH), Hydrotalcite, Epoxy resin, Breakdown strength, High voltage insulation, Gas Insulated Substation (GIS).
المجلة العلمية RSC Advances
الناشر Not Available
المجلد Not Available
العدد Not Available
الصفحات Not Available
publication.type International
رابط البحث Not Available
المواد المرفقة Not Available
الملخص
Epoxy-based solid insulation is widely used in high-voltage systems; however, its breakdown reliability and thermal endurance remain critical limitations under coupled electrothermal stresses. This study investigates mesoporous Mg/Al hydrotalcite as a multifunctional nanofiller for enhancing the dielectric, breakdown, and thermal performance of epoxy insulation. Mesoporous Mg/Al-LDH nanoparticles were synthesized via a co-precipitation route and functionalized with 3-aminopropyltriethoxysilane (APTES) to improve filler dispersion and interfacial compatibility with epoxy. XRD, TEM/SAED, BET/BJH, and FTIR analyses confirmed the successful formation of layered hydrotalcite nanosheets with mesoporous characteristics and effective surface functionalization. The functionalized nanoparticles were incorporated into epoxy at loadings of 1–7 wt.% and evaluated using broadband dielectric spectroscopy, AC breakdown testing with Weibull statistical analysis, SEM/EDX mapping, TGA, DSC, and compressive strength. The results showed that Mg/Al-LDH incorporation maintained a moderate permittivity variation and a dielectric loss tangent below 0.01 at 50 Hz. The optimum 5 wt.% nanocomposite achieved an AC breakdown strength of 36.75 kV/mm, corresponding to a 22.2% improvement over neat epoxy, together with enhanced Weibull reliability. Thermal analysis showed that the degradation onset temperature increased from 341 °C to 357 °C, and the glass transition temperature improved by 22%. Compression testing showed an increase in the maximum recorded compressive stress from 103.9 MPa for neat epoxy to 128.7 MPa for the 5 wt.% nanocomposite, corresponding to approximately 23.9%; however, the different deformation and failure responses limit direct comparison of compressive strength. The findings demonstrate that APTES-functionalized mesoporous Mg/Al-LDH is a promising alternative to conventional oxide nanofillers for high-performance GIS/GITL insulation applications.
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