Benha University

Abdelkariem Karam Abdelkariem Mohamed

Lecturer

Faculty of Engineering, Shoubra Mechanical Engineering

Strengthening aluminum matrix composite with additively manufactured 316L stainless steel lattice reinforcement: Processing methodology, mechanical performance and deformation mechanism

Journal of Materials Research and Technology • 2024
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Publication Information
Authors Atef Hamada;E.H. Mansour;Matias Jaskari;Walaa Abd-Elaziem;A.K. Mohamed;Hassan Elshokrofy;Aappo Mustakangas;Antti Jarvenpaa;Mahmoud Khedr
Keywords Additive manufacturing;Lattice structure;Die casting;Metal matrix composite;Bond interface;Mechanical properties
Journal Journal of Materials Research and Technology
Publisher ELSEVIER
Volume 29
Issue 1087
Pages 1087-1101
publication.type International
Paper Link Open Link
Supplementary Materials Not Available
Abstract
This study investigates various processing approaches, interface characteristics, and mechanical properties of an aluminum (Al) matrix composite reinforced with additively manufactured (AM) 316L stainless-steel (SS) lattice. The AM-316L-SS lattice, boasting a 30 % infill density, was fabricated using the laser powder bed fusion technique. The Al-matrix was integrated with the AM-316L-SS reinforcement through experimentation involving prestirring of the molten Al under pressurized and unpressurized die-casting conditions. A well-bonded interface, with cohesive regions, was obtained in the pre-stirred structures. In contrast, regions of decohesion were displayed in cast structures without pre-stirring, leading to the presence of pores and the manifestation of imperfect bond interfaces. Compression tests conducted on the sound composite demonstrated enhanced mechanical properties, with a compressive strength of approximately 163 MPa, significantly higher than that of the pure Almatrix (approximately 80 MPa). Localized interface cracking was initiated by stress gradients and plastic deformation, leading to microcrack propagation into the Al-matrix.
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