Benha University

Ahmed Antar Mahmoud Hawash

Lecturer

Faculty of Engineering, Benha Mechanical Engineering

Experimental investigations on copper foam/PCM composite-based thermal control hardware (TCH) using foam samples with different pore sizes under intermittent thermal conditions

Journal of Energy Storage • 2023
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Publication Information
Authors Abdelrahman M. Elshaer a b , A.M.A. Soliman c , M. Kassab b , Shinsuke Mori d , A.A. Hawwash
Keywords Phase change materials (PCM)Thermal energy storage (TES)Thermal control hardware (TCH)Copper foam pore sizePCM supercooling
Journal Journal of Energy Storage
Publisher Elsevier
Volume 72
Issue Not Available
Pages Not Available
publication.type International
Paper Link Open Link
Supplementary Materials Not Available
Abstract
Modern electronic devices work in intermittent thermal conditions, especially satellites and spacecrafts subsystems and require robust thermal management systems. The current work examines a thermal control hardware (TCH) under intermittent thermal heating powers. The TCH was integrated with PCM/copper foam combination to boost the PCM thermal conductivity. Three scenarios were investigated: the TCH without PCM, the TCH with pure PCM, and the TCH with PCM/copper foam (CF) composite, each at thermal power of 5 W, 7 W, and 10 W. Further, the effect of CF pore size was investigated using three samples of copper foam with pores per square inch (PPI) of 30, 20, and 10. The heat was supplied to the TCH with a calibrated electric heater. For the cooling process, a Peltier cooler was integrated into the TCH cover plate. The findings showed that copper foam sample with 30 PPI could reduce the maximum temperature by about 8.9 %. In addition, the other samples of 20 PPI and 10 PPI reduced the temperature by 5.1 % and 2.8 %, respectively. It was remarked that increasing the foam PPI increased the TCH apparent specific heat significantly. Further, increasing the foam pore size decreased the PCM supercooling remarkably.
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