Hassan Ali Selim Ali Elshokrofy
Asst. Lecturer
Strengthening aluminum matrix composite with additively manufactured 316L stainless steel lattice reinforcement: Processing methodology, mechanical performance and deformation mechanism
Journal of Materials Research and Technology • 2024
Publication Information
Authors
Atef Hamada, Elsayed Hamza Mansour, Matias Jaskari, Walaa Abdel-Aziem, Abdelkarim Karam, Hassan Elshokrofy, Aappo Mustakangas, Antti Järvenpää, Mahmoud Khedr
Keywords
Additive manufacturing; Lattice structure; Die casting; Metal matrix composite; Bond interface; Mechanical properties
Journal
Journal of Materials Research and Technology
Publisher
ELSEVIER
Volume
24
Issue
1016
Pages
2238-7854
publication.type
International
Paper Link
Open Link
Supplementary Materials
Not Available
Abstract
This study investigates various processing approaches, interface characteristics, and mechanical properties of an aluminum (Al) matrix composite reinforced with additively manufactured (AM) 316L stainless-steel (SS) lattice. The AM-316L-SS lattice, boasting a 30 % infill density, was fabricated using the laser powder bed fusion technique. The Al-matrix was integrated with the AM-316L-SS reinforcement through experimentation involving pre-stirring of the molten Al under pressurized and unpressurized die-casting conditions. A well-bonded interface, with cohesive regions, was obtained in the pre-stirred structures. In contrast, regions of decohesion were displayed in cast structures without pre-stirring, leading to the presence of pores and the manifestation of imperfect bond interfaces. Compression tests conducted on the sound composite demonstrated enhanced mechanical properties, with a compressive strength of approximately 163 MPa, significantly higher than that of the pure Al-matrix (approximately 80 MPa). Localized interface cracking was initiated by stress gradients and plastic deformation, leading to microcrack propagation into the Al-matrix.
