Behavior of Epoxy-Modified Reinforced Concrete Beams
Youssef M. H. Hammad, Fouad B. A. Beshara
Epoxy-modified concrete is made by partially replacing ordinary Portland cement with epoxy by weight. It is considered to be high durable material with relatively good mechanical properties. It has been progressively used in reinforced concrete structures under normal and severe environmental conditions. The present research is concerned with the behavior and performance of epoxy-modified reinforced concrete (EMRC) beams. To study the response characteristics and failure mechanisms in flexure and shear, comprehensive experimental programs were carried out on simply-supported EMRC beam specimens. All beams were made from high strength concrete with 70 MPa as the compressive strength. Different material and structural variables were considered in the testing programs. In addition, nonlinear finite element analysis program was modified in order to predict the load-deflection curves of tested beams. Finally, proposed design equations were formulated to predict the ultimate moment capacity and ultimate shear strength of EMRC beams. The predicted results of finite element and design studies correlated well with measured results. In the flexure experimental program, ten under-reinforced beams with shear span-to-depth ratio (a/d) as 7, were casted. Using different epoxy weight ratios as 0%, 5% and 10%, the flexural beams were mainly divided into three groups. In each group, two different values were used for the tension steel ratio (1.1% & 1.97%) and the un-bonded length (200 & 400 mm) of longitudinal tension bars. In the shear experimental program, eighteen over-reinforced beams were casted, and were equally divided into three groups with 0%, 5%, and 10% epoxy weight ratios. In each group, three different values were employed for the transverse stirrups ratio (0%, 0.24% & 0.48%) and shear span-to-depth ratio (2.5, 3.5, and 4.5). All beams were tested under monotonic static loading till failure. The results indicate that beams containing higher epoxy content tend to produce less widened, and more spreader cracks which can be attributed to the ability of polymer-modified concrete in arresting the growth and widening or of cracks. Also EMRC beams exhibit less deformation, less steel strain, less stirrups strain, and higher load-carrying capacity at different levels. The increase of epoxy weight ratio, results in increase in the cracking and ultimate moment and shear capacities. For 1.1% steel ratio, the use of epoxy weight ratio 5% and to 10% increases the cracking moment by 5% and 9.3%, and increases the ultimate moment by 4% and 7.5%. The corresponding increases for 1.97% steel ratio were 4.6% and 8.7% for cracking moment and 2.3% and 5% for ultimate moment. The moment capacities of EMRC beams with un-bonded length are higher than of beams with 0% epoxy. The use of epoxy weight ratio 5% and to 10% increases the cracking shear strength by 14% and 20% for a/d= 2.5, by 13% and 15.4% for a/d= 3.5, and by 5% and 11% for a/d= 4.5. The corresponding increases in the ultimate shear strength are 3% and 10% for a/d= 2.5, 7% and 13.6% for a/d= 3.5, and 6.7% and 11.11% for a/d= 4.5. For nonlinear finite element analysis of EMRC beams, the existing constitutive model for conventional concrete was modified to include the material properties of EMRC in compression and tension. The epoxy-modified concrete is modeled strain-induced orthotropic material with nonlinear stress-strain relations in tension and compression, and Kupfer’s biaxial strength envelope. The steel behavior is represented by the bilinear elasto-plastic model. The load-deflection curves predicted by the finite element for all beams were in a good agreement to the experimental curves. As an extension of ACI approach for high strength concrete, proposed flexural design equations were developed on the basis of strain compatibility and equilibrium conditions. For predicting the ultimate shear strength of EMRC, semi-empirical equation was derived as a function of concrete strength, steel ratio and (a/d) ratio. The predicted ultimate moments and ultimate shear strength of several reinforced concrete beams were compared with the experimental results in the present work and in other several sources of literature. Despite the difference in test specimens, the proposed approaches predict their ultimate moment and ultimate shear strength capacity reasonably well.
epoxy-modified reinforced concrete beams
Benha University
Egypt
