Mohamed Ashraf Mohamed
Asst. Lecturer
Performance Evaluation of Low-Grade Waste Heat Recovery for Power Generation via Thermoelectric Generators System of Different Configurations
Energy Technology • 2025
Publication Information
Authors
Mahmoud, M. A.
Nada, Sameh
Mori, Shinsuke
Hassan, Hamdy
Keywords
TEGs; performances; power generations; saturated steams; thermoelectric generator (TEG) arrangements; waste heat recoveries
Journal
Energy Technology
Publisher
Not Available
Volume
13
Issue
10
Pages
1-16
publication.type
International
Paper Link
Open Link
Supplementary Materials
Not Available
Abstract
Low-grade waste heat recovery (WHR) from steam turbines presents an opportunity to enhance energy efficiency and minimize losses in power plant. This study evaluates the perfromance of thermoelectric generator (TEG) configurations under varying steam parameters (mass flow rate, quality, temperature), to identify optimal configurations. A MATLAB- based numerical model integrating thermodynamics, heat transfer, and thermoelectric priniciples is devolped to simulate four TEG arrangements: 100 × 100, 50 × 200, 25 × 400, and 12 × 833 (longitudinal). Simulations span a wide range of steam conditions: flow rates (5–20 kg s−1), qualities (0.05–0.97), and temperatures (100–160 °C). Results shows that the longitudinal 12 × 833 configuration delivers the highest power output 15.62 kW at 20 kg s−1, x = 0.97, and 36.88 kW at 160 °C emphasizing temperature's critical role. System efficiency increases by 36% when temperature rises from 100 to 160 °C, while improving quality enhances by 8–12%. The heat utilization factor is highest at low steam qualities (x = 0.05), reaching 59.4% at 100 °C (5 kg s−1), but drops significantly at higher flow rates. Findings highlight the potential of longitudinal TEG arrangements to maximize WHR through enhanced latent heat extraction and thermal gradient management.
