Benha University

محمد أشرف محمد

مدرس مساعد

كلية الهندسة ببنها الهندسة الميكانيكية

Performance assessment of standalone hydrogen water electrolyzer production system based on waste heat power generation and humidification dehumidification system

Process Safety and Environmental Protection • 2025
العودة
معلومات البحث
المؤلفون Mahmoud, M. A.Nada, SamehMori, ShinsukeHassan, Hamdy
الكلمات المفتاحية Humidification dehumidification; Hydrogen production; Saturated steam; Standalone system; Thermoelectric generators; Waste heat recovery
المجلة العلمية Process Safety and Environmental Protection
الناشر Elsevier Ltd
المجلد 200
العدد April
الصفحات 107364
publication.type International
رابط البحث Open Link
المواد المرفقة Not Available
الملخص
This study evaluates the performance of a new standalone integrated system for independent hydrogen production combining waste heat recovery (WHR) via thermoelectric generators, humidification-dehumidification (HDH), and a proton exchange membrane (PEM) electrolyzer. The system's behavior is analyzed at varying steam inlet temperatures and qualities to identify the best configuration for power generation. A complete mathematical model of the whole system unit is constructed, programmed inside Matlab, solved, and validated. Four configurations are studied for the thermoelectric generator unit distributions [100 × 100], [50 × 200], [25 × 400], and [12 × 833]. Configuration 4 (12 ×833 TEG arrangement) outperforms others, generating 36.88 kW at 160 °C and 0.97 steam inlet quality, a 130 % increase compared to 100 °C. This configuration extracts 337 kW from steam, enabling a hydrogen production rate of 15.5 kg/day with PEM efficiency peaking at 73.65 % (declining to 68.94 % at 160°C due to overpotentials). The HDH unit is operating at a GOR of 1.892. The system efficiency increased from 4.45 % at 100°C to 4.95 % at 160 °C, driven by enhanced TEG power generation. Economic analysis reveals a levelized hydrogen cost (LCOH) of 2.22–2.22–2.96/kg, competitive with blue hydrogen markets. Net Present Value (NPV) analysis shows profitability at 3–5 $/kg hydrogen, with breakeven at 10–20 years for 3 $/kg and 4–5 years for 5 $/kg. Excess water utilization in the PEM electrolyzer reaches near-zero at 160°C, contrasting with 55 % excess at 100°C. Trade-offs between steam quality and hydrogen yield are quantified: increasing quality from 0.05 to 0.97 at 100°C raises hydrogen production by 0.45 % (6.97–7.01 kg/day), while higher temperatures prioritize power over electrolyzer efficiency.
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